Tag: t5

Volvo S80 2.4T OEM US Lights

I received a tip via a forum member that the P2 chassis Volvo’s (S60 / V70 / S80) have builtin US lights functionality. The EU models only need a different bulb + bulb holder for the side indicators.

Looks absolutely great in combination with the projectors.

Partnr: 9178546 (bulb holder)
Partnr: 989790 (amber p21/8w bulbs)

Volvo S80 2.4T OEM US Lights

Volvo S80 2.4T OEM US Lights

Volvo S80 2.4T OEM US Lights




Volvo S80 2.4T Projector Headlight Retrofit

Bought a retrofit projector kit which will be fitted in OEM Volvo headlights for my S80. This will ensure that using HIDs or LED will not blind other drivers. The projector kit was sourced from Aliexpress. They are bixenon, but you can just snip off the wires as this functionality is not needed in the S80. The high beams are a separate H7 bulb.

Highly recommended, fitting them is quite easy. There is no butyl or permaseal used on these headlights. Only a small number of metal clips are used to gain access to the headlight internals.

I bundled them with H1 Led units, there give a tremendous amount of light without disturbing other road users.

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

The images should speak for themselves. If not, leave a comment!

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Snip away some of the material as shown.

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

The end result looks good, very happy with the results

Volvo S80 2.4T Projectors


Volvo S80 2.4T Thermatec Teflon Intake Spacer (PTFE)

Bought a Teflon (PTFE) intake spacer for the intake manifold from Thermatec. It will isolate the intake manifold from the warm engine, which will result in lower intake temperatures. The phenolic spacers are identical in function, only the material used is different.

Lowering the Intake Air Temperature (IAT), will result in higher power figures. A simple supporting mod, which is quite inexpensive.

Pro tip: make a small indentation in the top left corner of the spacer where the bolt would go through the spacer/gasket (where the thermostat housing is), this will make the installation a lot easier due to the restricted space in that area.

URL: www.ebay.nl/itm/302474396288

Volvo S80 2.4T Thermatec Phenolic Intake Spacer

Volvo S80 2.4T Thermatec Phenolic Intake Spacer

Volvo S80 2.4T Thermatec Phenolic Intake Spacer




Volvo S80 2.4T Polyurethane Subframe Inserts

Bought a upgrade for the subframe. The polyurethane bushings are inserted into the rubber subframe bushings, which tightens them up and limit the movement in them.

Highly recommended from a performance point of view (night and day difference when cornering). But be aware, they do introduce vibrations into the cabin. It will take some time before these settle and the vibration will be lower in the end.

Brand: Parts4Swedes
Partnr: 61430104PU

Volvo S80 2.4T Polyurethane Subframe Inserts




Volvo S80 2.4T Japanifold Exhaust Manifold

When I wanted to mount the TD04HL-16T turbo, I also wanted to couple it with the Japanifold, that should give good performance, but also the distinctive rumble of the 5 cilinder engine. I scored one via internet for a good price. The quality is immaculate, as they can handle a lot of abuse before they even start cracking.

But in the end I sold it, because my 2.4T already had the Japanifold fitted, so happy days 🙂 !

They are made in Japan, hence the name “Japanifold”. Partnr: 9207688

Volvo S80 2.4T Japanifold

Volvo S80 2.4T Japanifold

Volvo S80 2.4T Japanifold

Volvo S80 2.4T Japanifold