When I bought the Mini, it had reached the 160.000km or 100.000 miles mark. This is a milestone in the Mini Cooper S service history, because it means that you need to service the Eaton M45 supercharger (new fresh supercharger oil etc etc).
I saw the episode from Wheeler Dealers and felt confident. It was a lot of work, but fortunately it wasn’t complex. As this isn’t my daily driver, I meant I could take the time.
Eaton M45 supercharger on the work bench
The new Compressor Bypass Valve (CBV) vs the old
Dirty throttle body!
Finally cracked the supercharger open to allow for visual inspection of the gears (they looked good!)
I also replaced the supercharger coupler with a new oil filled nylon coupler (in red).
Repaired / cleaned the PCV circuit as I saw a lot of oil in the pressure circuit (also see my previous post: https://www.ducked.nl/blog-entries/volvo-s80-2-4t-dirty-clean-turbo-coldside/ ).
Did a little research and the PCV system is almost always the culprit for such issues.
Decided to buy a complete system although ended up cleaning the existing system and only replacing the oil seperator. The tubing was quite some work, I will save that for another time.
As a lot of older Volvo’s, my S80 showed the cumbersome “Alarmservice needed” message. I decided to search for a fix instead of buying a new one, which costs about €280 – €300, which is a lot of money.
The process is very simple, slicing open the siren, disconnecting the battery pack and plugging in the new battery pack. The hard part is to remove the security bolt, I used a angle grinder and then tapping it out. I used a normal bolt when I mounted the siren again.
I bought it here: https://www.ebay.com/itm/152151139597
S60, S70, V70, S80 & XC Series
Type: Varta button cells
Rating: 7.2V, 320mAh
P/N: GP320BVH6A6, N2H280
Finish: Green wrapped
Connector: Mini-Volvo connector
Compatible with 8637399, 8622268, 9452709 & 9162941 siren modules
Cable length: 60mm
- DeWalt DCF899 impact wrench VS stubborn Volvo S80 Crank Pulley Nut VS Parkside PASSK 20-Li A1
- Mini Cooper S R53 JCW – New Downstream O2 Sensor
- Mini Cooper S R53 JCW – Injector Service
- Mini Cooper S R53 JCW – Servicing the Eaton M45 supercharger
- Mini Cooper S R53 JCW – Sitting in the driveway
- Mini Cooper S R53 JCW – Airbox Intake Modification
- Mini Cooper S R53 JCW – Vacuum Gain System VGS Modification