Tag: s60

DeWalt DCF899 impact wrench VS stubborn Volvo S80 Crank Pulley Nut VS Parkside PASSK 20-Li A1

I have been trying to get the crank pulley nut of the vibration damper of my P2 Volvo S80, but have been unsuccessful so far. I tried multiple times with heat, breaker bars, my Parkside PASSK 20-Li A1 impact wrench etc etc.

Decided to invest in a premium brand impact wrench and it has surpassed my expectations! Check my video




Volvo S80 2.4T JR Jetex Uprated Panel Filter

Decided to buy a panel filter from JR / Jetex. Build quality is nice, but could be better. Fitment looked like 100%, but unfortunately that wasn’t the case.

I tried to modify it a little bit, but that went wrong and I had to throw it away.

Volvo S80 2.4T JR Uprated Panel Filter

Volvo S80 2.4T JR Uprated Panel Filter




Volvo S80 2.4T Black Interior Trim

Found a second hand black trim set for the interior, which will replace the “old man” wooden look trimpieces. I started with the upper 2 pieces and will be replacing all bits somewhere this weekend.

It looks way better and more modern.

Volvo S80 2.4T Black Trim

Volvo S80 2.4T Wood vs Black trim

When I bought the S80, it looked like this.

Volvo S80 2.4T cockpit view


Volvo S80 2.4T Splitter Lip

Fitted a Aliexpress rubber lip on the front end of the S80. Looks good!

I used paper clip binders as the supplied tape will not hold well. No drilling required 🙂

Paper Clip Binders Clamps

Volvo S80 2.4T Splitter Lip

Volvo S80 2.4T Splitter Lip




Volvo S80 2.4T Pierburg TCV 7.22908.03.0

Replaced the Aliexpress Pierburg valve with a brand new original Pierburg unit. These are also known as the “Porsche” TCV and sold by ARDideas. Must have part for about 20-30 euro.

The difference is noticeable, especially when driving with half throttle.

Partnr: 7.22908.03.0
Partnr: 722908030

Volvo S80 2.4T Pierburg TCV 7.22908.03.0

Volvo S80 2.4T Pierburg TCV 7.22908.03.0

Volvo S80 2.4T Pierburg TCV 7.22908.03.0




Volvo S80 2.4T OEM US Lights

I received a tip via a forum member that the P2 chassis Volvo’s (S60 / V70 / S80) have builtin US lights functionality. The EU models only need a different bulb + bulb holder for the side indicators.

Looks absolutely great in combination with the projectors.

Partnr: 9178546 (bulb holder)
Partnr: 989790 (amber p21/8w bulbs)

Volvo S80 2.4T OEM US Lights

Volvo S80 2.4T OEM US Lights

Volvo S80 2.4T OEM US Lights




Volvo S80 2.4T Projector Headlight Retrofit

Bought a retrofit projector kit which will be fitted in OEM Volvo headlights for my S80. This will ensure that using HIDs or LED will not blind other drivers. The projector kit was sourced from Aliexpress. They are bixenon, but you can just snip off the wires as this functionality is not needed in the S80. The high beams are a separate H7 bulb.

Highly recommended, fitting them is quite easy. There is no butyl or permaseal used on these headlights. Only a small number of metal clips are used to gain access to the headlight internals.

I bundled them with H1 Led units, there give a tremendous amount of light without disturbing other road users.

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

The images should speak for themselves. If not, leave a comment!

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Snip away some of the material as shown.

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

Volvo S80 2.4T Retrofit Projector

The end result looks good, very happy with the results

Volvo S80 2.4T Projectors


Volvo S80 2.4T Thermatec Teflon Intake Spacer (PTFE)

Bought a Teflon (PTFE) intake spacer for the intake manifold from Thermatec. It will isolate the intake manifold from the warm engine, which will result in lower intake temperatures. The phenolic spacers are identical in function, only the material used is different.

Lowering the Intake Air Temperature (IAT), will result in higher power figures. A simple supporting mod, which is quite inexpensive.

Pro tip: make a small indentation in the top left corner of the spacer where the bolt would go through the spacer/gasket (where the thermostat housing is), this will make the installation a lot easier due to the restricted space in that area.

URL: www.ebay.nl/itm/302474396288

Volvo S80 2.4T Thermatec Phenolic Intake Spacer

Volvo S80 2.4T Thermatec Phenolic Intake Spacer

Volvo S80 2.4T Thermatec Phenolic Intake Spacer




Volvo S80 2.4T Polyurethane Subframe Inserts

Bought a upgrade for the subframe. The polyurethane bushings are inserted into the rubber subframe bushings, which tightens them up and limit the movement in them.

Highly recommended from a performance point of view (night and day difference when cornering). But be aware, they do introduce vibrations into the cabin. It will take some time before these settle and the vibration will be lower in the end.

Brand: Parts4Swedes
Partnr: 61430104PU

Volvo S80 2.4T Polyurethane Subframe Inserts




Volvo S80 2.4T Team Heko Window Spoilers

Added Window Spoilers to the Volvo S80, I like the look but also they lower the wind noise when driving with open windows.

Also if it rains, you are still able to drive around with open windows, without any water ingress. And in the hot summers, you can safely let your windows down a little to stop the heat from building up in the car.

Type: DVO31222

Volvo S80 2.4T Team Heko Window Spoilers DVO31222