Tag: exhaust

Volvo S80 2.4T Custom Exhaust

When fitting the 3″ BSR downpipe, I needed a new exhaust. As a temporary solution, I bought a standard exhaust kit (resonator and backbox) and modified the midpipe (cut the resonator out). It sounds quite nice for a default exhaust, but cannot beat a stainless exhaust 🙂

Volvo S80 2.4T Old vs New Backbox

Volvo S80 2.4T Old vs New Backbox

Volvo S80 2.4T Old vs New Modified Exhaust

Volvo S80 2.4T New Catback

Volvo S80 2.4T New Catback

Volvo S80 2.4T BSR 3" Downpipe + New Catback

Volvo S80 2.4T Modified Center Silencer

Volvo S80 2.4T Modified Center Silencer

Volvo S80 2.4T Modified Center Silencer

Volvo S80 2.4T Modified Center Silencer


Volvo S80 2.4T BSR Tuning 3″ Downpipe

To upgrade the performance on any turbo powered car, you need “breating” upgrades. The car needs to inhale better (intake modifications), but also exhale better (exhaust modifications).

The most important component in the exhale process is the downpipe, the first pipe after the turbo. Upgrading this to a larger diameter, will allow for quicker turbo spool, which helps in scavenging but also in building boost.

As a pleasant side effect, the exhaust note will also be more throaty! The S80 has very limited options on paper, but I was able to buy and fit this with help from J&D Auto Onderdelen, who helped me tremendously in the pre-sales process (making sure that everything would fit). I can highly recommend them!

It’s a quite expensive upgrade, but well worth it.

BSR 3" Downpipe with Sports Catalyst

BSR 3" Downpipe with Sports Catalyst

BSR 3" Downpipe with Sports Catalyst

BSR 3" Downpipe with Sports Catalyst

Volvo S80 2.4T 3" BSR Downpipe (Inside view)

It’s highly recommended to get some new nuts for securing the downpipe.

Volvo S80 2.4T Genuine Parts (Locking Nuts)

Old vs new, look into the differences in the diameter of the neck.

Volvo S80 2.4T 3" BSR Downpipe

Volvo S80 2.4T BSR 3" Downpipe + New Catback

Volvo S80 2.4T BSR 3" Downpipe + New Catback


Volvo S80 2.4T – Seat Online Brabomeeting 26-05-2019

Made some flyby shots of my daily Volvo s80 2.4T which has some modifications as it is being prepared for a stage 3 tune (swapping the 13T over for a 16T T5 turbo).

Film was shot during a meeting from forum Seat-Online.nl , which was held on 26-05-2019.

Mod list:

  • DO88.se Silicone Turbo Intake Pipe
  • DO88.se Silicone Intercooler Hoses
  • Pierburg HD Porsche TCV
  • BSR 3″ inch Downpipe with Sportcat
  • Rakaror 3″ inch Stainless Exhaust
  • ProPerfekt CBV / Diverter Valve
  • Mamba Wastegate Actuator 0.3 BAR
  • SuperPro Engine Mount
  • Polyurethane Gearbox Mount
  • Polyurethane Subframe Inserts
  • Full Stage 0 tune

Location: Flight Forum Eindhoven




Volvo S80 Uprated Exhaust Manifold 30637921

Scored a uprated exhaust manifold, which is stock on newer turbo models. It has better runners and collector.

It should give some extra performance and also has a lower thermal load, which should reduce the strain on the turbo and exhaust.

Made in Japan

Volvo Partnr: 30637921

Volvo S80 Uprated Exhaust Manifold 30637921

Volvo S80 Uprated Exhaust Manifold 30637921

Volvo S80 Uprated Exhaust Manifold 30637921

Volvo S80 Uprated Exhaust Manifold 30637921


Volvo S80 2.4T Modified Center Silencer

When I had the OEM exhaust, I wanted to have the center silencer removed, as the OEM exhaust is very good in keeping the car silent. But this car needs to make a little noise, so I decided to modify the stock middle pipe.

Gives a little bit more sound, without being to loud.

Volvo S80 2.4T Modified Center Silencer
Volvo S80 2.4T Modified Center Silencer
Volvo S80 2.4T Modified Center Silencer

Also weighed it, and it weighs a mere 6.7KG .

Volvo S80 2.4T Modified Center Silencer