I already wrapped part of the grille, but decided to also wrap the larger diagonal parts. Looks much more modern, which was the aim of this mini project.
In the meantime, I plastidipped the grill matte black, but that will be shown in later posts 🙂
Needed to change the interior / combofilter and was suprised by this malformed unit.
Looks like someone didnt do their job properly…Shameful really.
Easy DIY job, which shouldn’t take more than half an hour.
I had some Flyeyes wrap hanging around and decided to test it on the running light and the indicator side lights.
I forgot that I had some black wrap lying around and started off with anthracite wrap, which I re-did in the end. Very happy with the results, and it customizes the car a little bit more, which is exactly what I want 🙂
Decided to clean and service the stock Denso injectors. Rubber rings get hard and brittle over time and tend to leak. Also the filter baskets might be contaminated over time, especially if the fuel filter is not part of your regular service intervals (which mine S80 lacked…).
I bought this kit of Aliexpress and the quality looks very nice. It contains all the items needed, including a special tool for removing/mounting the filter baskets.
The pictures will speak for themselves (it was needed!).
A very old fuel filter.
When I had the OEM exhaust, I wanted to have the center silencer removed, as the OEM exhaust is very good in keeping the car silent. But this car needs to make a little noise, so I decided to modify the stock middle pipe.
Gives a little bit more sound, without being to loud.
Also weighed it, and it weighs a mere 6.7KG .
My original gearbox mount was shot and I decided to replace the mount with a brand new reinforced polyurethane mount, which tightens up the shifting and allows for less engine movement, which is better for the exhaust.
One disadvantage, the cabin has added drone due to extra vibration. But the advantages outweigh the one disadvantage, so for me it’s a keeper!
Old vs New. The mount should not be able to move like that 🙂
And this is how it looks under the engine. Easy job, 2x 14mm & 2x 18mm nuts.
Wanted to see if the Hella style horns would fit the S80. First I painted them white (they were green). Mounting them was easy, but the front looks messy with the horns mounted, so I decided to remove them again.
But this looks better to be honest…
Fitted some fresh new plugs and decided to try NGK copper plug instead of Volvo OEM Iridium plugs. They work great and cost next to nothing. Decided to try NGK K20TT 4606. Double checked the gap to be sure, they are correctly preset for the Volvo S80 2.4 / 2.5T.
Still have to get used to swapping out 5 spark plugs instead of the “usual” 4.
As a lot of older Volvo’s, my S80 showed the cumbersome “Alarmservice needed” message. I decided to search for a fix instead of buying a new one, which costs about €280 – €300, which is a lot of money.
The process is very simple, slicing open the siren, disconnecting the battery pack and plugging in the new battery pack. The hard part is to remove the security bolt, I used a angle grinder and then tapping it out. I used a normal bolt when I mounted the siren again.
I bought it here: https://www.ebay.com/itm/152151139597
S60, S70, V70, S80 & XC Series
Type: Varta button cells
Rating: 7.2V, 320mAh
P/N: GP320BVH6A6, N2H280
Finish: Green wrapped
Connector: Mini-Volvo connector
Compatible with 8637399, 8622268, 9452709 & 9162941 siren modules
Cable length: 60mm
Replaced some old deteriorated intercooler hoses with new fresh Do88.se blue silicone hoses, which do not collapse anymore. I solved a hiccup when flooring the car from low rpm (due to sturdiness of the new hoses).
My front gearbox mount was shot. Found a polybush replacement part which is a easy swap. Remove 4x 18mm bolts, swap the part and tighten the 4x 18mm bolts. Noticed a big improvement in pickup and shift handling. The engine/gearbox is able to move much less, which helps in driveability.
I noticed some strange behaviour when lifting the throttle and decided to service the CBV aka Compressor Bypass Valve. I was right, car drives a lot better after replacing it with a fresh CBV / DV (Diverter Valve).
I went with an aftermarket TRITDT K5T09671.
I wanted to try an open filter, to hear the induction sound and the blowoff sound. I went with a big velocity stack type filter. Although it sounded nice, I already reverted it and went back to the original airbox.
And it looks like this again
Easy mod with big results. If you have a Volvo with a choppy window, 9 out of 10, it will be the window sliders. They are quite easy to replace though. Tip: buy them on Aliexpress for cheap!
Many people tend to forget that O2 aka Lambda sensors have a replacement interval (in my case 250.000km). Failing to do so will have direct impact on your power and mileage. I checked using Torque (Android app) and checking the Long Term Fuel Trims (LTFT). I noticed that they dropped after installing the new Bosch O2 sensor.
Partnr: 0 258 007 137 / 0258007137
A highly recommended repair / modification for all older Volvo owners. Replacing the old rubber vacuum lines with strong durable silicone hoses. I bought 3 color hoses (red / black/ blue) as the original hoses also have color stamps on them. Old rubber hoses deteriorate from heat and moisture and will fail over time. Replacing them with silicone hoses ensures a proper running car!
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- Andy Ramdin: Hahah erg mooi om te lezen dat mn artikel nog steeds mensen helpt met een flinke...
- Mich: Geniaal. Ook in 2019 werkt deze oplossing! Printplaat gedemonteerd, naar elektronica...
- Andy Ramdin: Mooi dat er weer een machine is gered door een simpele oplossing. Veel schone wasjes...
- Papo: Zo vandaag alles open gemaakt, los/vast gesoldeerd en viola wasmachine doet het weer als...
- Daan: Succes man!
- Andy Ramdin: Hi Cor, mooi om te horen. Ik denk dat je even het boardje zelf moet inspecteren voor...
- Cor: ik heb het zelfde probleem ook gehad, en je tips werkte fantastisch. hij heeft weer jaren...