Tag: repair

Volvo S80 2.4T Repainting All The Trim

When I bought the S80, it was evident that the plastic trim had seen better days. So I decided to spend some time and repaint it black. As expected, it transformed the car tremendously. I highly recommend this!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!

Volvo S80 2.4T Repainting All The Trim!




Volvo S80 2.4T Replacing vacuum lines with Silicone Hoses

A highly recommended repair / modification for all older Volvo owners. Replacing the old rubber vacuum lines with strong durable silicone hoses. I bought 3 color hoses (red / black/ blue) as the original hoses also have color stamps on them. Old rubber hoses deteriorate from heat and moisture and will fail over time. Replacing them with silicone hoses ensures a proper running car!

Volvo S80 2.4T Replacing Vacuum Lines




Volvo S80 2.4T New OEM Bosch MAF

As the car has already passed thr 300.000km mark, it’s time for renewing key components, like the Mass Airflow Meter (MAF). Decided to go OEM and opted for a Bosch one.

Restored some low down power, which is good news. Highly recommended!

Partnr: 0 280 218 088 / 0280218088

 Volvo S80 2.4T Bosch MAF

New vs Old

Volvo S80 2.4T Bosch MAF




Volvo S80 2.4T Upgrading Interior Lights with LEDs

To modernize the car and make it more future proof, I decided the replace as much halogen bulbs with LEDs. I didn’t want the 6500k Blueish tint, but instead opted for a warmer white color, which are a little bit more white than their halogen counterparts. Very happy with the end result!

Old

Volvo S80 2.4T Rear Vanity Lights LED

And New

Volvo S80 2.4T Rear Vanity Lights Halogen

Upgrading the rear light dome cluster

Volvo S80 2.4T Rear Light Cluster

Halogen vs LED

Volvo S80 2.4T Rear Light Cluster Halogen vs LED

Volvo S80 2.4T Rear Light Cluster Halogen vs LED

Warm white Festoon LEDs

Volvo S80 2.4T Rear Light Cluster

Unhooking the tab

Volvo S80 2.4T Rear Light Cluster

End result for the rear light cluster

Volvo S80 2.4T Rear light cluster after LED replacements

Front cluster

Volvo S80 2.4T Front Light Cluster

Volvo S80 2.4T Front Light Cluster




Volvo S80 2.4T Replacing the Upper Engine Mount with SuperPro Polybush

I noticed that when lifting off (like shifting), there was a lot of movement / play in the engine / gearbox. So when I inspected the upper engine mount, I found the root cause rather quickly. The rubber deteriorated and there wasn’t much left of the original rubber bushing.

Having read the other options, like fitting a polybush, I went with the SuperPro version which looked like a good bit of kit. Mounting the new polyurethane kit was quite a breeze. Fortunately, the original bushing has a plastic ring 🙂 The SuperPro kit consists of 2 pieces, which makes the mount very easy to replace.

Result: a much better shifting car, putting the power down goes a lot better now. I will also replace the bottom gearbox mount with a polyurethane version soon.

Very easy job to do at home. This also applies to the S60 and V70, as these are quite identical.

Broken upper engine mount…

Volvo S80 2.4T worn engine mount

Tearing it down

Volvo S80 2.4T Removing the Upper Engine Mount OEM bushing

Volvo S80 2.4T Upper Engine Mount shot OEM bush

Comparing old to new

Volvo S80 2.4T Polyurethane Upper Engine Mount vs OEM top view

Volvo S80 2.4T Polyurethane Upper Engine Mount vs OEM side view

Et voila!

Volvo S80 2.4T Polyurethane Upper Engine Mount completed




Vw Golf MK3 GTI, Repaint All The Trim

As the car is quite old, the plastic trim of the car has been exposed to the influence of the sun for countless of times, which greys out the once black plastic trim. I decided to repaint it all, as the grey trim is just plain ugly. The most work was to mask of the rest of the car, the rest was easy 🙂

Work in progress
VW Golf MK3 GTI / Painting the trim matte black again

Ugly greyed out trim…

VW Golf MK3 / Old Grey Trim

VW Golf MK3 / Old Grey Trim




VW Golf MK3 GTI, New Fuel Pump

As the car is about 21 years old, it was about time the fuel pump was renewed. A fuel pump gets old and will be unable to deliver the desired fuel pressure when needed. This will have a big impact on the performance as you might imagine. It took me quite some time as the retaining ring was stuck, like real stuck…

I was finally able to prise it of, but needed to perform some cleaning before putting in the new pump. But it was worth it!

Partnr: 1H0919051AK

Dirty pump
VW Golf MK3 GTI / Replacing the Fuel Pump 1H0919051AK

Fresh new pump!

VW Golf MK3 GTI / Replacing the Fuel Pump 1H0919051AK




Swapping out the VW Golf MK3 GTI Crankshaft Position Sensor

My car was cutting out when the engine was hot. RPM gauge dropped to zero instantly & engine cuts out immediateley. Scanning the car with vagcom / VCDS showed an error with the G28 sensor aka Crankshaft Position sensor. Other names are Engine Speed sensor and in Dutch BDP sensor or krukaspositie sensor.

I followed this video guide, which helped me tremendously, so thank you Thomas EXOVCDS. Took me about an hour on axle stands, so not that bad.




Goodbye my friend…

Afgelopen donderdag was het dan zover, de Renault Megane Coupe werd opgehaald en afgevoerd. Pas geleden gaf hij het op, de computer voor het motormanagement had het opeens begeven na trouwe dienst. Reparatie ging meer kosten dan ik de auto waard vond. Wat een vreemde gewaarwording als je auto wordt weggesleept. Hoofdstuk Renault afgesloten, Hoofdstuk Seat geopend.

Up, up and away

Goodbye my friend...Info:
Camera: Apple iPhone 4