Tag: repair

Volvo S80 2.4T Replacing the Upper Engine Mount with SuperPro Polybush

I noticed that when lifting off (like shifting), there was a lot of movement / play in the engine / gearbox. So when I inspected the upper engine mount, I found the root cause rather quickly. The rubber deteriorated and there wasn’t much left of the original rubber bushing.

Having read the other options, like fitting a polybush, I went with the SuperPro version which looked like a good bit of kit. Mounting the new polyurethane kit was quite a breeze. Fortunately, the original bushing has a plastic ring 🙂 The SuperPro kit consists of 2 pieces, which makes the mount very easy to replace.

Result: a much better shifting car, putting the power down goes a lot better now. I will also replace the bottom gearbox mount with a polyurethane version soon.

Very easy job to do at home. This also applies to the S60 and V70, as these are quite identical.

Broken upper engine mount…

Volvo S80 2.4T worn engine mount

Tearing it down

Volvo S80 2.4T Removing the Upper Engine Mount OEM bushing

Volvo S80 2.4T Upper Engine Mount shot OEM bush

Comparing old to new

Volvo S80 2.4T Polyurethane Upper Engine Mount vs OEM top view

Volvo S80 2.4T Polyurethane Upper Engine Mount vs OEM side view

Et voila!

Volvo S80 2.4T Polyurethane Upper Engine Mount completed




Vw Golf MK3 GTI, Repaint All The Trim

As the car is quite old, the plastic trim of the car has been exposed to the influence of the sun for countless of times, which greys out the once black plastic trim. I decided to repaint it all, as the grey trim is just plain ugly. The most work was to mask of the rest of the car, the rest was easy 🙂

Work in progress
VW Golf MK3 GTI / Painting the trim matte black again

Ugly greyed out trim…

VW Golf MK3 / Old Grey Trim

VW Golf MK3 / Old Grey Trim




VW Golf MK3 GTI, New Fuel Pump

As the car is about 21 years old, it was about time the fuel pump was renewed. A fuel pump gets old and will be unable to deliver the desired fuel pressure when needed. This will have a big impact on the performance as you might imagine. It took me quite some time as the retaining ring was stuck, like real stuck…

I was finally able to prise it of, but needed to perform some cleaning before putting in the new pump. But it was worth it!

Partnr: 1H0919051AK

Dirty pump
VW Golf MK3 GTI / Replacing the Fuel Pump 1H0919051AK

Fresh new pump!

VW Golf MK3 GTI / Replacing the Fuel Pump 1H0919051AK