Monthly archives: March, 2019

Volvo S80 2.4T Denso Injector Service

Decided to clean and service the stock Denso injectors. Rubber rings get hard and brittle over time and tend to leak. Also the filter baskets might be contaminated over time, especially if the fuel filter is not part of your regular service intervals (which mine S80 lacked…).

I bought this kit of Aliexpress and the quality looks very nice. It contains all the items needed, including a special tool for removing/mounting the filter baskets.

The pictures will speak for themselves (it was needed!).

Volvo S80 2.4T Denso Injector Service
Volvo S80 2.4T Denso Injector Service
Volvo S80 2.4T Denso Injector Service
Volvo S80 2.4T Denso Injector Service

A very old fuel filter.

Volvo S80 2.4T Old Fuel filter





Volvo S80 2.4T Modified Center Silencer

When I had the OEM exhaust, I wanted to have the center silencer removed, as the OEM exhaust is very good in keeping the car silent. But this car needs to make a little noise, so I decided to modify the stock middle pipe.

Gives a little bit more sound, without being to loud.

Volvo S80 2.4T Modified Center Silencer
Volvo S80 2.4T Modified Center Silencer
Volvo S80 2.4T Modified Center Silencer

Also weighed it, and it weighs a mere 6.7KG .

Volvo S80 2.4T Modified Center Silencer



Volvo S80 2.4T Polyurethane Lower Gearbox Mount

My original gearbox mount was shot and I decided to replace the mount with a brand new reinforced polyurethane mount, which tightens up the shifting and allows for less engine movement, which is better for the exhaust.

One disadvantage, the cabin has added drone due to extra vibration. But the advantages outweigh the one disadvantage, so for me it’s a keeper!

Volvo S80 2.4T DO88.se Intercooler hoses

Closeup view

Volvo S80 2.4T PU Gearbox mount

Old vs New. The mount should not be able to move like that 🙂

Volvo S80 2.4T New vs Old Gearbox mount
Volvo S80 2.4T New vs Old Gearbox mount

And this is how it looks under the engine. Easy job, 2x 14mm & 2x 18mm nuts.

Volvo S80 2.4T PU Gearbox mount



Volvo Canopus Wheels Silver Hubcaps

I sold the 17″ Volvo Canopus wheels already, but I bought some silver caps to replace the black ones when I still had them. Subtle mod, but looks better.

Volvo S80 2.4T New Style Center Caps


Before…

Volvo S80 2.4T New Style Center Caps

And after…

Volvo S80 2.4T New Style Center Caps



Volvo S80 2.4T Hella Style Horns

Wanted to see if the Hella style horns would fit the S80. First I painted them white (they were green). Mounting them was easy, but the front looks messy with the horns mounted, so I decided to remove them again.

Volvo S80 2.4T Hella Horns mod (white)

Volvo S80 2.4T Hella Horns mod (white)

But this looks better to be honest…

Volvo S80 2.4T Front view